Manufacturing

Luxury materials require a particular approach to processing and finishing. What works for one type of stone may not be suitable for another.

We combine handcraftsmanship with advanced CNC machining to achieve a variety of styles, finishes and effects. All tiles are sourced and processed to order, and we work closely with our clients to ensure the most appropriate methods are used to yield the perfect result.

The videos on this page explain the different methods we use in manufacturing. For more information, please call +44 (0) 24 7642 2580.

 

CUTTING

WATERJET

Precision waterjet cutting uses a high-pressure stream of water mixed with abrasive grit. A waterjet can cut intricate shapes and designs in porcelain and most natural stones.

CNC

Computer Numeric Controlled (CNC) lathes are automated cutting machines that execute complex designs based on pre-programmed parameters.

CNC cutting is used for extreme accuracy, consistency and speed on high-volume orders.

FINISHING METHODS

BUSH HAMMERED

A bush hammer is a masonry tool used to produce a variated, weathered texture on stone surfaces. Hammer heads feature five or more rows of pyramidal points, which imprint a rough texture in the stone through repeated impact.

bush-hammering-tool
textured-stone

Bush-hammering is commonly used to improve slip-resistance on stone flooring, and for its visual effect on wall tiles.

POLISHED

Stone tiles can be ground and polished to create a shiny finish and harmonise colour variations within a batch of stone.

polished tiles

PRINTED

printing onto tile

Porcelain tile designs can be 3-D printed to precisely match the texture and appearance of wood or natural stone.

PACKAGING METHODS

Natural stones often have to be sourced from isolated quarries and transported around the world for processing or installation. We use a range of packaging solutions to safeguard each material and minimise wastage.

 

kinorigo-wrapped-boxes

 

TRANSPORT METHODS

Using our own fleet of vehicles and experienced logistics partners, we select the most appropriate transport method to guarantee safe delivery of your materials.

kinorigo-lorry